Unshaped Refractory Block Fireclay Brick for Cupola Furnace
The Description:
Due to the mechanical impact and wear of the charge during loading, the upper working layer of the cupola furnace body is generally not laid with ordinary refractory bricks, but is laid with fanned hollow iron bricks, and the working layer under the furnace body is filled with quartz sand, especially in the part of the furnace body. Due to the impact and wear of high-strength clay bricks and other materials, ordinary refractory bricks are generally not laid. Use high alumina bricks such as quartz bricks or magnesium bricks. The insulation layer in the furnace is generally made of clay heat-insulating brick or bleached bead brick. The working layer under the cupola body and the tuyere are a weak link of the furnace body, which need to be repaired several times in a furnace. Too much flux, too much air or oxygen-rich blast, frequent intermittent operation, etc., will directly affect the service life of the furnace lining.
According to the working environment of the cupola, the selected refractory must meet the working temperature conditions, wear resistance, thermal shock resistance, resistance to molten iron and slag erosion, low quality Al2O3 clay brick masonry, generally choose N-1,N-2a,N-3a cupola is one of the main thermal equipment of the casting workshop. In order to obtain high quality molten iron, it is used to melt iron blocks and superheat the molten iron. The working temperature of cupola: in the range of 1400-1500ºC, the temperature of the bottom and the furnace cylinder section is 1400-1600ºC, the pre-heat zone is 800-1200ºC, and the feed mouth is 300-500ºC
The Physcial and Chemcial Index of Unshape Custom-made High Alumina Refractory Brick for Blast Furnace
Index |
High Alumina Brick |
Phosphate combined high alumina brick |
Spallling resistance high alumina brick |
LZ-48 |
LZ-55 |
LZ-65 |
LZ-70 |
LZ-75 |
LZ-80 |
P |
PA |
GKBL-70 |
KBL-70 |
Al2O3 % ≥ |
48 |
55 |
65 |
70 |
75 |
80 |
75 |
77 |
70 |
70 |
Fe2O3 ≤ |
|
|
|
|
|
|
3.2 |
3.2 |
|
|
ZrO2 ≥ |
|
|
|
|
|
|
|
|
6 |
|
0.2Mpa RUL ºC ≥ |
1420 |
1450 |
1500 |
1510 |
1520 |
1530 |
1300 |
1300 |
1470 |
1470 |
P.L.C% |
0.1-0.4 |
0.1-0.4 |
0.1-0.4 |
0.1-0.4 |
0.2-0.4 |
0.2-0.4 |
|
|
0.1-0.2 |
0.1-0.2 |
Cold crushing strength MpaºC ≥ |
22 |
22 |
24 |
24 |
24 |
21 |
|
|
22 |
20 |
BD g/cm3 |
|
|
|
|
|
|
2.7 |
2.75 |
2.55 |
2.55 |
The Feature:
According to the working environment of the cupola, the refractory brick must be selected to meet the working temperature conditions, have good abrasion resistance, thermal shock resistance, corrosion resistance of molten iron and molten slag, and good quality clay brick masonry with lower Fe203 content.
Company main products and profile:
Why choose us?
Zhengzhou Kaiyuan Refractories Co., Ltd is a manufacturer of silicon-aluminum refractory (fireclay brick, high alumina brick, silica brick, mullite brick, corundum brick, insulation brick, castable, mortar) for coke oven, blast furnace, hot blast stove, heating furnace, anode baking furnace, boilers and other industrial furnaces for 20 years located in Henan, China.
Our total annual production capacity is about 100,000 tons of dense-shaped refractory product, and 100,000 tons of monolithic refractory product.
We have three tunnel kilns for silicon-aluminum dense bricks and one new plant for the monolithic refractory.
We're sure our custom-made products and professional services will bring you a stable quality supply and more profit.
Our Laboratory and R&D Center
We have test equipment for the following items:
chemical %
bulk density
apparent porosity
cold crushing strength
modulus of rupture
refractoriness under load
creep
thermal expansion
Reheat linear change
thermal shock resistance
thermal conductivity
Contract Kiln Construction
FAQ
1. Are you a Manufacturer or trader?
A: We are manufacturer and our plant is located in Xinmi city, Henan, China
2. Can we visit your company?
A: You are warmly welcome to visit our company at anytime, you'll not regret of the visiting.
3. Do you accept OEM?
A: Yes, we do OEM.
4. What's the MOQ of trial order?
A: We care about all the potential customers and take all the trails orders.
5. What is the payment term?
A: TT, LC, DP, DA.
6. How long is the delivery time?
A: Usually within 35 days after down payment.
7. Do you accept third party inspection ?
A: Yes for sure, we accept the third party inspection before delivery.
8. What is your after-sell service?
A: The rejected goods can be replaced or we can make compensation for it. We can send technical engineers to the end user for technical issue.
9.What is your company's certification?
A: ISO9001 certificate